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MechanicalPipingCommissioning
Piping Works, Installation, Testing & Commissioning
ClientBPCL – LOBP, Rasayni
LocationRasayni, Mumbai, India
Project Overview
Our team executed a turnkey piping solution for BPCL's LOBP facility at Rasayni. The scope involved the complete lifecycle of industrial piping—from fabrication and erection to hydro-testing and final commissioning.
The project demanded high-precision alignment for mechanical equipment and strict adherence to ASME B31.3 process piping codes. We mobilized a specialized workforce to handle both carbon steel and stainless steel piping networks, ensuring zero-leak operations under high-pressure environments.
25,000+
Safe Man Hours
100%
LTI Free
Visual Gallery
Key Challenges
- Strict shutdown windows requiring 24/7 distinct shifts.
- High-precision alignment for rotary equipment connection.
- Coordination with ongoing plant operations in hazardous zones.
Our Solution
- Implemented localized pre-fabrication to minimize site welding.
- Deployed advanced NDT (Non-Destructive Testing) for joint verification.
- Used automated torque tools for flange management.
Result & Impact
"Delivered a leak-free, certified piping network 3 days ahead of schedule, enhancing the plant's fluid transfer efficiency by 15%."